Pizza Oven Door Idea – Detailed instructions to build an Italian-style Pizza oven 2021

In this article, we will show you about topic pizza oven door idea. If you’re in the pizza business, you know how important it is to find the best oven for the type of cake you want to make. The best pizza oven not only produces the perfect crust but also meets your business requirements. These requirements may include available energy sources, processing times and general processing methods.

Pizza Oven Door Idea – Types of Pizza Ovens

Brick pizza oven

A brick oven consists of a grilling area and dome made of refractory bricks or withstands high temperatures. This design is a direct copy of the ancient style toaster oven. Traditionally, brick pizza ovens used wood or firewood as fuel, but modern techniques can use gas or coal. To this day, pizzeria purists insist that a brick oven using wood or firewood as fuel is the only way to make the best quality pizza.

Pizza Oven Door Idea

Pros: The brick pizza oven is ideal for any business looking to create an original pizza.

Baking method: The brick oven uses three baking methods: convection, reflective and conductive. The dome on the inside creates a natural flow of air for convection baking, which means that air will circulate efficiently inside the oven. Heat is reflected from the dome to the pizza, and the stone baking area can transfer heat to the crust. This creates a unique and flavorful pie crust.

Baking temperature: The standard temperature will be between 370 and 550 degrees Celsius in the baking area where the pizza is placed.

Type of fuel: Brick ovens can use firewood, coal or gas for fuel. Some wood-burning furnaces also stock gas if needed.

Baking time: Once the temperature is in the correct range, it will take anywhere from 90 seconds to 5 minutes to bake the pizza, depending on the thickness of the crust and the number of pizzas baked in one go.

Plank style pizza oven

This style of oven features a grill made of stone, also known as planks. Pizza is placed directly on these boards for baking. This type of oven is the best behind the wood-fired brick oven and has a more modern look, making it a popular choice for modern pizzas.

Pros: Plank pizza ovens are ideal for businesses that want to create a pizza with original flavours without investing extra time and money in a brick oven.

Baking method: Each pizza is placed on heated stones. These hot stones are used to make pizza. The chamber is also heated, so the ingredients and cheese are baked using radiant heat.

Baking temperature: Stone boards should be baked at a temperature between 230 and 370 degrees Celsius to bake pizza in the most standard way.

Fuel type: This type of industrial pizza oven can use either gas or electricity for baking.

Baking time: At 270 degrees Celsius, 1 pizza is usually finished in 6 to 8 minutes.

Convection pizza oven

With operating costs soaring, all restaurants are looking for ways to save costs. A convection pizza oven will reduce the preparation time and the energy used in pizza production but is comparable to the original pizza baked in a brick oven.

Pizza Oven Door Idea

Pros: Convection ovens are ideal for businesses with limited kitchen space. This type of oven is also suitable for businesses looking to cut energy costs while still producing high-quality pizza.

Baking method: As the name suggests, this pizza oven has a fan in the back to help circulate hot air for convection baking.

Baking temperature: This type of pizza oven bakes at 250 degrees Celsius, lower than other pizza ovens. Convection baking requires low heat and saves energy.

Fuel type: Gas or electric furnaces are available.

Cooking time: At 250 degrees Celsius, the convection pizza oven can bake 1 pizza, or the maximum amount of pizza, in 5 to 6 minutes.

Pizza Oven Door Idea – Detailed instructions to build an Italian-style Pizza oven

Step 1: What you need to build a pizza oven

There are many different styles of pizza ovens, from small clay ovens to larger-scale concrete ovens. What you decide to build depends on a few factors, including cost, size constraints, time, what kind of food you want to cook etc.

We decided to build this pizza oven on a wooden base so we could move it if needed! Our pizza oven will weigh about half a ton, so we prepared a pallet! Many people find a more permanent spot for the oven and build the base so that the pizza oven is at chest level as you bake.

Pizza Oven Door Idea

Materials to prepare:

• Construction sand (general purpose sand usually contains a small amount of aggregate in the mix)
• Fine sand (fine sand is good for detail work)
• Cement
• A bucket or pot to make a chimney
• Brick (The ideal type is heat resistant but not essential)
• Balloon nylon
• Some pieces of wood/foam to make the arch
• Aboard (if building on pallets) – make sure it’s for outdoor use or it will warp!
• Wood pallet
• Drill
• Screws
• Wood saw

The exact amount depends on the size of the pizza oven you want to build. You can make this oven in stages, so you don’t have to buy exactly the amount of materials you need. A lot of people say that heat-resistant bricks should be used when building an oven. When heated to high temperatures, standard building bricks can expand and cause the oven to crack slightly.

Step 2: Build the foundation.

Pizza Oven Door Idea

Once you’ve decided on a location for the pizza oven, put the pallet down and make sure it’s horizontal. Pallets must be placed on level ground, using small wood chips to wedge under the pallet to raise if needed.

Pizza Oven Door Idea

After the pallet is sorted, use a wood saw to cut the wood around the pallet exactly to match the bottom of the pallet for cementing. Cut some strips of boards about 50mm high to form a belt around the top of the pallet, making sure that there are no large gaps between the boards as this will create an opening for the cement to leak out.

Pizza Oven Door Idea

Mix concrete in 1: 2: 4 (1 part cement, 2 parts sharp sand, 4 parts aggregate). Use the shovel to put the concrete in the wooden mould. You can use a rolling ruler to ensure that the concrete is flat and has the best appearance. This top layer will create the floor for the pizza oven and make it as smooth as possible.

Step 3: Arrange the tiles to shape the pizza oven

Pizza Oven Door Idea

It is good to place the bricks in the correct position before permanently fixing them in place. With standard house tiles, I would recommend cutting them in half so you can get more shape for your pizza oven. Arrange the bricks before making sure you know where the bricks are placed and also about how many you will need.

Pizza Oven Door Idea

Step 4: Create a dome for the pizza oven

Pizza Oven Door Idea

The arch will form the roof of the area where you put the cake inside the oven. Generally, the hook is about two-thirds the height of the entire furnace. We used styrofoam to fix the bricks, but you can use other materials to make the bricks themselves. This will make it easier to fix the bricks at the top of the arch while the concrete dries. The advantage of having a curved rather than flat arch is that you can use the weight of the bricks laid on top of each other.

Pizza Oven Door Idea

Step 5: Begin to complete the construction of the pizza oven.

Pizza Oven Door Idea

The first step here is to strip a layer to the first cement, placing the tile using the grout to stick the bricks together. We put a mound of the correct size inside the furnace—nylon strip or cellophane on it to make it easier. A sand mould inside the kiln was created so that the bricks could be fixed on it before grout and concrete were poured (preventing collapse while the cement was wet!). The sand is wrapped in cellophane or plastic sheeting to prevent the concrete from sticking and melting inside the kiln.

Pizza Oven Door Idea

Start layering on the bricks at the top of the cellophane. At this stage, we will put the chimney to completion. The chimney must be placed higher than the door to ensure that the smoke goes out of the chimney and not out the front of the furnace. Don’t worry about the cement messing up the outside of the kiln. This will be sorted in the next step.

Pizza Oven Door Idea

Step 6: Create the outer concrete layer

Pizza Oven Door Idea

Mix a little more concrete as in step 2. Freely spread over the entire exterior of the pizza oven. Not only does this make the pizza oven look better, it also provides multiple layers of insulation that keeps your oven hot for longer.

Step 7: Remove the supports and sand

Pizza Oven Door Idea

Once the concrete has dried (usually a few days), it’s time to remove the soil and the plastic inside the kiln. Carefully separate part of the bag and start digging out the sand. Once most of the sand has been removed, the entire sheet of plastic can be pulled out, taking with it the remaining sand.

Pizza Oven Door Idea

Step 8: Make a small flame and then start baking the pizza

Pizza Oven Door Idea

A small flame should be created first to dry the inside of the oven slowly. But we start with a very low flame to ensure that no cracks start to form from the steam coming out of the oven! Then it’s time to cook. Try some pizza and feel how your oven works.

Wrap-up

That’s all about the topic “ Pizza Oven Door Idea – Detailed instructions to build an Italian-style Pizza oven”. We hope you can make a beautiful pizza oven for yourself with our guide. Thank you for reading.